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I am commonly
asked the question"how do I synchronize my dual carburetors?" So here
is the procedure, step by step!
First you need
to remove the air cleaners, and make sure there are no vacuum leaks
(spray starting fluid around the carburetor bases and intake manifolds
while the engine is idling. Make sure the engine's ignition timing,
valve adjustments, and other items are all correct also.
You want to
do one thing at a time, right? Make sure you end up adjusting the
carburetors to a TUNED engine, not one that has problems.
There are two
easy ways to synchronize dual carburetors, and the method is the same,
but the tool used is different. One tool is called a Uni-syn (or similar),
which uses a ball or "piston" in a glass/plastic tube. The piston
moves higher in the glass if MORE air is moving through the carburetor
(when the Uni-syn is placed on top of the carburetor throat, with
NO air bypassing the Uni-syn). Remember, no vacuum leaks, and the
Uni-syn must seal tight on the top of the carburetor or velocity stack).
If you have Kadron carburetors, the air cleaner stud gets right in
the way of using the Uni-syn, so you have to use a section of tube
(I use a cut off Pringles' can) to space the Uni-syn above the top
of the air cleaner stud.
The other method
I use is to get a length of 1/2" hose (or so), and place it sideways
over the throat of the carburetor, and carefully listen to the other
end. WARNING! *MAKE SURE THIS ENGINE WON'T BACKFIRE OR YOU WILL BE
DEAF IN NO TIME*
Warm up the
engine (normal operating temp), and then disconnect the carburetor
linkage from one or both carburetors (I do both). Now, when you put
the Uni-syn on the top of the carburetor (one throat), you need to
rotate the disc (that is on the threaded piece) up or down to center
the piston in the glass. It doesn't matter how much air is moving
through the carburetor now, as long as the engine's idle speed doesn't
change when you put the Uni-syn on the carburetor. If the idle speed
changes, either the Uni-syn's opening is practically closed, or that
cylinder has a vacuum leak which you missed! Now, go ahead and center
the piston (measuring cylinder #2), then measure #4. (You don't have
to check #1 and #3 since they are on a common shaft, unless you took
them ALL THE WAY APART). The piston will be higher or lower. If it's
higher, the second carburetor you are measuring is allowing MORE air
into the engine than the first one is, and if it's lower, the opposite
is true. With the "hose method", you just need to listen for the pitch
of sound you hear (you want them to sound the same)!
Next you adjust
the little set-screw which is the throttle stop, and which is the
idle speed adjustment on these carburetors. Turn the screw in (clockwise)
to flow more air, and out to flow less air. You want to match the
intake airflow from side to side on the engine.
Now, here's
my little trick. If you want a slower idle speed, screw the "more
airflow" carburetor adjusting screw out, decreasing the flow, and
slowing the idle while evening out the two carburetors. If you want
a faster idle while evening out the two carburetors, screw the idle
screw in on the "slower" carburetor (speeding it up). If the idle
is already OK, move one out a little, and the other in a little! Just
do this a few times, and re-measure (and calibrate your Unisyn) each
time until the airflow is equal and the idle speed is OK. After you
synchronize a few sets of carburetors, you will be able to do it really
quickly and look like a Pro! In fact, the most time consuming part
of adjusting a set of dual carburetors is removing and reinstalling
the linkage and air cleaners!
After this
is done, you need to connect your linkage up (a little tricky!) so
it DOES NOT CHANGE THE THROTTLE POSITION ON THE CARBURETORS (which
you just spent time measuring and adjusting). Usually, the linkage
will be off on one or both sides. This is what the threaded rods are
used for. Loosen the locknuts on the linkage (leave the ball-joints
connected at either end), and thread the rod one way or the other.
Sometimes the rods and ball joints are left-hand threaded on one end,
so that when you turn it, the entire linkage rod gets longer when
it's rotated one way, and shorter the other. Make sure you don't thread
one side too far out (it will fall out), or too far in. Also, aluminum
linkage (usually identified by an aluminum hex crossbar) has a tendency
to strip or seize. If you can move the adjustable rods, get some grease
or never seize on it ASAP!
Now comes a
part of synchronization that is usually overlooked. You want both
carburetors to have identical throttle positions at all points (NOT
just idle). You also need both carburetor adjustments to be unaffected
when sitting at idle position (same carburetor position with linkage
attached as when it was disconnected).
Next you need
to adjust your idle mixture. The adjustment screws are located at
the base of the carburetor, and usually on the outside (Weber or Dellorto).
Back each of them out 3-4 turns. With the engine fully warmed up and
idling, slowly turn them in (do one at a time), and CAREFULLY listen
to the idle quality and speed. As you turn the screw in, you will
hear the cylinder misfire (it's the one you are turning in, and it's
running out of fuel). Once it misses, turn the screw back out until
the cylinder fires properly again. Now, turn it out 1/2-1 turn more.
You are done with that cylinder. Now, do the next cylinder, then the
next, until you have done all the throats.
Of course,
I am assuming the jetting is already in the ballpark for this application.
If you Can not get the cylinder to lean misfire (miss), or can't STOP
it from missing, there is an ignition or jetting problem that needs
to be addressed before you synchronize your carburetors. If this is
the case, start following the carburetor jetting procedure (another
article) before you attack the idle adjustments (don't waste your
time on fine tuning until your main jetting is close). After the jetting
is correct, double check your synchronization, then finish with the
mixture screws.
The procedure
I have outlined here all dual carburetors, even dual single bbls (except
you only have one mixture screw per side, since one barrel feeds TWO
cylinders). Other important things to check are that the linkage pieces
"match" from side to side, and from carburetor to carburetor. The
linkage has to keep the carburetors at the same adjustment at ALL
throttle positions, not just idle! Part of this is that the carburetors
have to open at the same rate, and if one side opens faster than the
other, the car may run fine at idle, but hesitate and miss when on
the road. Make sure the linkage is symmetrical. Also, you need the
vertical throttle rods (If it's crossbar linkage) to be matched in
their pitch from vertical. This ensures that the two carburetors open
at the same rate, since the crossbar is rotating the same on both
sides.
Sometimes you
have to add/remove washers from various ball-joints on the linkage
to adjust the threaded rods so they are at the same angle on both
sides of the engine, but the engine will run SO much better, and it's
amazing how many "experts" miss this important detail.
Another dual
carburetor tip: It would be good if your carburetors have a throttle
STOP (full throttle) also, so the butterfly's or carburetor arm's
do not get bent if they are opened too far. Make sure you have full
throttle at the carburetors when you have the gas pedal to the floor,
without bending or stressing anything. You do not want to bend anything;
those carburetor parts are expensive!
One final tip:
I tend to go on the small size for carburetors, since the engine makes
more USABLE power throughout the rpm band. The engine may make less
peak power, but you will out accelerate the same engine with larger
carburetors (you have more power across the rpm band)! I can only
say to trust my experience.
I hope this
article has cleared up the "voodoo" that surrounds proper dual carburetor
adjustment. Many people do not want you to know how simple it is,
and others are afraid of purchasing dual carburetors for their car
for fear that they need constant adjustment. This is simply false:
the carburetors do not lose their adjustment. For this to happen the
screws would have to MOVE or get clogged with dirt, varnish, etc.
What does happen though, is that the engine changes, and carburetor
adjusting is needed to get back to a perfect setting! Adjusting dual
carburetors is just common sense once you know the principle behind
it.
Good luck.
If you need further help, email me at 
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